Each of us knows what the vehicle can do without tires.However, not all are thinking about where does the worn tires.There are two ways: either the tire is sent to landfill and thereby pollute the environment, or is processed.It's safe to say that the tire is a dangerous pollutant, so it is always trying to dispose of.For the simple reason that there are all prerequisites for creating your own small factory, where it will be carried out tire recycling.
What everyone should know
Every year the number of cars on the roads increased by about 5-10%.Accordingly, the amount of tire wear increases by about 1 million tons.In many countries, the issue of utilization is very serious.Part of the problem can be solved if to establish his own small production.You have several options for the development of business.For example, it may be in the processing of automobile tires oil or chips.If you want to receive fuel, you have to spend a little more money, as the production line is quite serious.Note also that you can work not only with the tires, but with plastic products that will increase the profitability of several companies.In this business there are a few undeniable advantages, we now look at each of them.
Firstly, you do not need to pour a lot of money in the purchase of raw materials.This is due to the fact that worn tires discarded.Local authorities, if they are, of course, worried about the ecology of the city, do you all deliver.But that's not all, because the municipality is ready to pay for the fact that your enterprise will be implemented recycling tires.Agree to receive nearly free commodity, but still make a profit from the fact that you are doing this business, very bad.Of course, this does not end there, because our main goal - to not only save the environment but also to obtain a net profit.Major funds will come from the sale of the same oil, which is a very popular type of fuel in agriculture.By the way, free materials you can get and points tire, which in large cities more than enough.The thing is that the staff stations and so on. F. Pay additional funds for the removal of old tires and recycling.
Recycling rubber tires, "for" and "against"
We can not say a few words about what this niche is not yet fully completed.The number of businesses in this area is relatively small, about 20% of the optimal index.Here we have in mind that only a fifth of the worn rubber recovered and recycled, the rest is sent to landfill.You should understand that 1000 kg of burned tires - is 450 kg of various toxic gases and soot 250-270 kilograms.But if the same amount of rubber properly disposed of, the mining can be obtained from about 700 kilograms of high-grade rubber, which can be used for producing fuels and rubber products.Here it makes little sense to talk about industrial scale enterprise, but a small processing plant to adjust tire is even possible.
complex itself is relatively small, but its size depends on the volume of production.Thus, for processing 5 tons per day has to be room 18 squares and 10 meters in height.On the site should be a warehouse where you will store the tires, plastic, and so on. D. Must be present for a portion of raw material pretreatment (cleaning, cutting rubber).Do not do without the storage space for finished products.In this case, it all depends on what you get.This may be carbon black, oil and so on.For example, under the oil you will need to purchase several large capacity tanks.They do not necessarily have to be new, even better to buy a used / y, so much cheaper.Please note that the processing of rubber tires - is a difficult and dangerous.Therefore, the technology must be carefully observed.Let's talk more about this.
Workflow
In fact, there is no big deal, but it is necessary to control the process at all stages of production.In the beginning, you have to start collecting tires.Then you have to take them to the warehouse of the enterprise for further processing.To prevent damage to the scissors, which, incidentally, are not cheap, it is necessary to examine all the raw materials for the presence of metal objects, such as disks or rings.With regard to the cutting tool, then ideally it should be on the hydraulic scissors, but that does not necessarily, we'll talk about a little later.Then shredded tires to the reactor - a special installation for the processing of tires, which operates at a predetermined temperature, most often it is 450 degrees Celsius.Decomposition leads to the fact that we get some semi-finished products such as gas, steel, fuel fractions.
The same gas is used for combustion in the furnace as a byproduct of fuel.Its waste is released into the environment.You can not call it a good solution, but the emission of exhaust gases are reminiscent of the truck.As for the rest of the mass, then it passes through a magnetic separator, speaking in simple terms, it is sifted through a sieve.Metal elements are eliminated and sent to the warehouse.Fuel oil is transported by pipeline to a tank in which the fuel will be stored prior to shipment.It should be noted that the installation of recycling tires, which provides a pyrolysis fuel, rather expensive - about 2 million rubles.Its performance - about 5 ths. Tons of crude oil per day, a lot.
Manufacture of rubber crumb
And here's another interesting enough idea, which has not received proper distribution to date.The essence of this business is that you will be selling shredded and processed tires, which can be used for different purposes.To give you some understanding of what we need to lead in overall performance figures.So, tons of crumb rubber in the Russian market will be worth no more than 20 000 rubles.As for the main consumers, this construction companies, manufacturers of rubber products, roofing materials, coatings and construction of sports tools and so on. N. In fact, to find a point of sale is easy.
is necessary to take into account also the fact that in Russia each year is thrown around 700-800 thousand. Tons of worn tires.Approximately 20-25% is utilized properly, rest or just lying in landfills, or combustion.So, recycling tires into crumbs can generate 5-8 billion, but this is a commercial scale.If you are at the factory engaged in just such a disposal, you will need a mechanical crusher.The cutting tool should be changed frequently, which leads to higher costs.Another drawback of this idea is that consumed a lot of electricity, about 500 kilowatts per ton of finished product.However, auto-processing of tires in this way will be beneficial.But only if you get the appropriate support from the state.
equipment for processing tires
separately necessary to tell about of what will be our production line.In principle, the equipment is not much, and it is simple at all.Nevertheless, the price of "bite".Main unit - a tire recycling plant (reactor), a height of 10 meters, width of 3.5 meters and a length of 5 m. Install the unit only needs an open area that is under the open sky.You, as a future entrepreneur must understand that you have to pay a lot of money for electricity.The reactor itself consumes about 6 kilowatt hour.In addition, there is also a pair of scissors - 7.8 kW / h.In principle, it is almost all the equipment that is necessary for the start of production.What's needed is a few crucibles for unloading the material obtained.
As noted above, the reactor has a capacity of approximately 5 tons per day.But this mass of about 40% would be a liquid fuel.The fact that you get the decomposition gas (approximately ton) and somewhere 0.5 tons of steel cord.One should not forget about the solid residue (carbon material), which is about 30% of total issuance.It is necessary to draw your attention to the fact that the recycling of old tires in the reactor is carried out in a continuous mode.All you have to do - is to add the tire.Burning is supported inside the furnace produced by gas.Serve the reactor have two trained specialist.In principle, the training courses can go fast enough.And now let's go ahead and look at some more important points.
How much money do I need to start?
This is one of the main aspects that are interested in absolutely all beginners.Large cost here is not necessary.If you are going to buy b / equipment (reactor, scissors), you can save up to 20% of the total.It is necessary to take such a step or not, up to you.There is no guarantee that a used reactor will not fail after the first heat.In this case, you no one to repair the damage.For everything you should be enough for one million rubles.This includes the cost of the reactor capacity of 5 tons / day, as well as a pair of scissors.In addition, you will need to buy a few tanks (60 tonnes).If it will be used / y capacity, the Unit will have to pay some 25 000 rubles.Exactly how many pieces you need to think for yourself, but do not need to be limited to one or two tanks.The fact that the processing of tires into fuel - a seasonal business.
During the recession, the price of fuel is better not to sell, but only accumulate.When it comes time to raise, and it is certainly going to happen, you can get a good income by selling oil all at once.This tactic works, and considered to be sufficiently effective.But this does not mean that you should completely freeze the sale, it is enough to reduce them by 50-75%.It is also necessary to pay staff.Four specialist will cost about 60 000 rubles per month, and the tools and clothing - another 50 thousand.There is also a regular monthly expenses: electricity, taxes, rent, and so on. N.
About enterprise income
As you can see, the technology of recycling tires is quite simple.There is no fuel additives, complex chemical reactions and other moments.Moreover, as noted above, the raw material for free.Sometimes, even on the collection of tires can earn some money that will pay monthly electricity costs.If you live in the province, it is unlikely that you will be paying for the disposal, but in the big cities the situation is quite different.There are many industries that pay good money for recycling rubber.This is due to the fact that many municipal landfills refuse to accept such waste.During the processing of tons of tires you can get a different amount from 2 to 5 thousand rubles.
can say with certainty that even tire recycling at home will bring a good income.Thus, per ton of carbon poor quality consumers are willing to pay 3000 rubles.Scrap take the rate of 4 ths. / T and oil - 3-4 thousand rubles per ton, depending on the period.By simple calculations we can conclude that during this month, you will earn about 350 000-400 000.About 50% have to pay for electricity, to pay the workers, and so on. N. With such a strong line on processing of tires will be repaid in six months, that quickly enough.As you can see, the idea is very interesting and promising, but it is not so simple.In this business, as, indeed, in any other, there are lots of pitfalls.Let's see how not to be mistaken.
problems at the opening of business
happens that simply can not find free land.This is due to the fact that it is necessary to keep a safe distance to residential buildings, which is 300 meters.The farther the plant from the city, the greater the cost of shipping raw materials, do not forget that.And remember that not everyone wants to have the windows carried out tire recycling.Reviews of ordinary citizens will be negative, even if the reactor will stand at a distance of 400 meters from residential areas.For this simple reason are looking for a place in the production area.Chances are you will find it, because a lot of empty areas.All that you need - is to negotiate directly with the company, as a rule, do it not so difficult.At the very least, much easier than to conclude an agreement with the firefighters and sanitation centers.
Do not forget that you need a license for waste recycling.Get the authorizing document is easy, as the tires are non-hazardous materials (Group 4).But the snag is that your production is officially pollutes the atmosphere.Most likely, you will be asked (by force) to buy the treatment plant.Its price is typically several times greater than the whole plant.But there are some ways that can help you delay the purchase for some time.Experts say that it is inappropriate to open the processing plant of a single material.Like it or not, decide for yourself.In any case, you can always expand your shop and swimming there is glass, plastic or metal.According to statistics, 75% of entrepreneurs are faced with environmentalists, who are wary of this kind of production.
few important details
As noted a little higher, you will find that your business plan appears "incidental expenses".This is due to the fact that the need to resolve issues with environmentalists and firefighters.For example, fuel oil storage tanks in the new protective shield is only needed, but b / y capacity require additional protection.Here and special lines for fuel and gas, and instructions on fire safety staff, and more.In any case it is necessary to have a reserve in the budget of a few hundred thousand.This will save you from many troubles.Article spending big enough, but we've already covered, and you probably know what will have to deal.
Do not forget that you as a leader must not only observe the way your employees, but also perform a number of other equally important tasks.Among these: the continuous development and growth of the boundaries of the enterprise, financial and tax accounting, as well as the adjustment of goals and plans for the near future.This article was not mentioned an important point - advertising their goods.There are several options.One of them - to create your own themed website where you can offer oil and so on. N. Nobody canceled ads on poles, bus stops and stands.Until now, it is a good and valid method loudly announce itself.In addition, for a nominal fee you can rent a billboard and place there your advertising.By the way, it should be done wisely.It is important not to overload too much information, but also attract the attention of the potential audience.
Conclusion
So we talked to you about what a tire recycling and how to open a business.As you can see, everything is quite simple, but there are lots of important things.Sometimes it happens that it is difficult to find a supplier or refuses to last just give old tires, and requires money for them.In principle, you can find another, more appropriate facility where the excess debris will be only too happy to get rid of, but still give you the money on the road.Sometimes it makes sense to conclude a contract for a full term delivery.So you can eliminate the downtime of your business and increase revenue.But all these points must be negotiated directly with the enterprise-supplier.Remember that much more difficult to find the point of sale of tires, rather than a businessman who is willing to buy this garbage.This is due to the fact that in some cities the reactor for processing of tires at all.
If you get a good oil, then aim at the municipal or private boiler.There you happy to acquire fuel, which is vital for water heating.If you are going to get the rubber crumb, you will need the machine cost about 500 000 rubles.The electricity consumption for 1 ton - 90 kW.The disadvantage of this approach is that a group of blades (40 pieces) wears out after processing hundreds of tires, so they often need to be changed.
