At all times, industrial machinery was rather complicated from an engineering point of view.Since the primitive in terms of the modern engineer presses, mixers and ending completely automated production of complex parts for the aerospace industry.In addition to the difficulties in the construction of machines and plants, there is the complexity of the operation.In order to best facilitate the work of staff, extend the life of equipment, to avoid the release of defective products, and comply with all safety requirements, prior to the launch of new tools necessary to carry out commissioning.
Why commissioning
Conduct commissioning works almost more important than the installation of the equipment.Modern machines and units can be operated by people without special education."Outside," it seems that it is necessary to press only two or three buttons, and the products will go out of the machine itself.However, to this statement was true, it is necessary to take seriously the commissioning.
organization commissioning work must be planned in the project for installation of the equipment immediately after the installation of machines and aggregates.Installers usually are qualified to validate the settings of the unit.Even before the commencement of commissioning will determine how correct the factory setting, identify the error assembly and mounting, if any.
Qualifications experts
Normally, the manufacturer of machinery and equipment is training specialists for setting up operation mounted industrial equipment.Most often not needed for the installation of high qualification, t. To. To hold and connect the cables can any expert with specialized secondary education.If you have some experience, you can even talk about the lack of qualifications of specialists working on the installation.
Quite another thing - commissioning of electrical equipment.There is not enough without any special knowledge and understanding of device units, the ability to handle special programs and so on. N. In addition, in case of any mistakes serviceman would have to make a decision to eliminate the errors on the spot.
All this once again confirms the need for qualified professionals who conduct commissioning.The most common installation and commissioning of the equipment is carried out by different people.When it comes to complex industrial applications, the company-manufacturer sends its specialists, who were trained and know all the details of installed machines.
Guarantee
cost of modern equipment is quite high.Therefore, firms that establish production lines, seeking to make maximum use of the warranty providers.Often, one of the conditions of implementation of the guarantee is to carry out commissioning by trained professionals.Only in the event that the launch of equipment was carried out by certified professionals sign manufacturer warranty.After commissioning filled warranty documents, which are attached to the minutes of their implementation, the research charts and diagrams of individual settings.
What is commissioning
commissioning program consists of a set of measures to run the equipment.In general terms, we can talk about a few blocks commissioning: checking the correct installation and identification of manufacturing defects;introduction of individual customer settings and maintenance of equipment specified time;customer training.
If the first and last point of the program are all relatively simple, the second one requires special attention.The fact that each manufacturer has its own nuances and peculiarities of production.The equipment comes from the vendor to the so-called factory settings.However, the specifics of production usually requires changing the settings of the equipment and verify its functioning in the new conditions.
Commissioning works just assume control over the release of a new product or correct operation after installation.Most often, there is an agreement between the customer and the issue of tracking small batch production.It is possible that defects or failures to reveal not the very first moment, and then the experts will be able to quickly find and make the necessary adjustments.
Education as part of the commissioning
When produced commissioning, training of personnel who will work on the new equipment is of paramount importance.The quality of the finished product depends on the ability of workers to be controlled machines and units.In addition, the staff will become familiar with new technical equipment, the more likely to win the competition, beating rivals with the release of the upgraded product.
If we are talking about the complex electrical or gas boilers, the ability of the staff to use the new technology literally depends on security - as the lives of people and businesses in general.Therefore, during the commissioning of emphasis on mentoring our employees of the customer.Most often, at the end of this training adjusters issue a certificate confirming the primary skills of workers.
How much does each type of work to be in something appreciated.But since the commissioning of necessarily accompanies the installation of equipment, the cost of it is not isolated to a separate count.The cost of commissioning is usually already included in the total cost of the equipment and its installation, t. To. These works are carried out by the company-manufacturer.In some industries, however, there are other practices.In particular, when it comes to the installation of gas boilers or for additional ecological and technological tests, the cost of commissioning may be prescribed separately.
Particular cases the cost of starting work
In addition, a separate column in the price may be training.The usual practice is that all the employees who will be faced with new equipment being trained.But there are situations when, due to staff turnover or some other reason to constantly instruct new employees.In this case, the enterprise-equipment seller reserves the right to provide educational services for a fee.
